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BTMA--How does the crusher's life expectancy change?




Many crusher users will experience the scrapping phenomenon sooner than expected. To save money, they choose to keep the crusher in use. The main purpose of this maintenance is to prolong the crusher's life. There are however many issues that come with it. Users don't know the factors that will impact the crusher's service life so they resort to a variety of maintenance methods. This causes the crusher to fail, greatly reducing its lifespan and counteracting it. There are many examples of this kind of effect. Let's now discuss the factors that impact the crusher's life expectancy.

1. The environment in which the crusher is situated

The normal operation of the crushing machinery will be affected by factors such as extreme heat, severe chill, rain and snow, wind, and altitude. If crushing machinery is being used in extreme heat or severe cold, it should be protected and certain parameters should be adjusted to suit the situation.

2, Oil leakage frequently

Due to the extreme environment and high dust levels, the oil return pipe can become blocked. This could lead to oil leakage and damage to equipment parts. They are susceptible to oil leakage because they do not meet the required quality standards for hydraulic components and seals. They protect the machine against over-iron and allow non-crushed materials into the machine, which can cause severe damage to the internal parts. Frequent oil leakage can cause severe damage to the equipment and reduce the life expectancy of the crusher.

3. Incorrect use and maintenance

The crusher's structure is simple and reliable. However, it must be used in compliance with all operating procedures. The crusher is not well-managed and maintained by many users. The entire crushing cavity can be filled with the materials required. These details are important because they will accelerate wear on the parts and make the oil path uneven. It can also cause economic losses.

4. Low wear resistance of parts

The main crusher components, including the liner, hammer and frame, can be made from poor materials or are prone to wear. This will impact the machine's ability to work efficiently. The low heat treatment and wear resistance will not affect materials that have an excessive hardness. The wear during crushing will increase, and the crushing force or breakage will be sufficient. Statistics show that frequent damage to parts will not only decrease the machine's life expectancy but can also lead to some failures.

Users should learn how to operate the crusher properly after they have used it for a while. This will help avoid any damage or malfunctions. It also helps to minimize the impact on the crusher's service life. You should inspect the crusher accessories regularly and do a daily inspection. If more serious problems like wear and aging are discovered, repairs or replacements should be made according to the severity to avoid major accidents.

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